Quality Operations

 
Statistical Process Control

Statistical Process Control (SPC)

SPC is the use of statistical techniques to control a process or production method. SPC tools and procedures can help you monitor process behavior, discover issues in internal systems, and find solutions for production issues. SPC focuses on minimizing variation in a process and ensure consistent output quality. It is critical that, when SPC provides early-warning of emergent issues, that key personnel on the manufacturing line are alerted and can take appropriate action to resolve the issue and prevent the nascent problem from being a line-stopping problem. By moving the responsibility on quality inspection more to real-time, SPC can help catch issues as they are emerging, instead of after they have occurred.

Benefits

  • Catch undesired process variations as they occur and proactively reduce rework, scrap and rejections.
  • Improve quality by gaining an in-depth understanding of the process parameters.
  • Improve the process by analyzing the data and understanding the sources of process variations.
  • Reduce manual quality inspections.
  • Extensive analytics and reporting.

Quality Management System

It`s not Important How Many Good Products were Delivered—Only The Bad Ones Count Quality Management Systems (QMS) Enable Manufacturers to Electronically Monitor Manage and Document their Quality Processes to Help Ensure that Products are Manufactured Within Tolerance Comply With all Applicable Standards and Do Not Contain Defects QMS Provides the Procedures Processes Structure and Resources Needed to Streamline Manufacturing and ERP Operations While Cost Effectively Managing Quality Issues.

Quality Management System

Capabilities of QMS

  • Define the required quality checks, frequency and sample size.
  • Directly capture production parameters from the machines for each produced output.
  • First produced product / set-up approvals across manufacturing stages.
  • Raw Material qualification and inspection results and provide approval for generating GRN.
  • Intelligent root-cause analysis.

Benefits

  • Ensure compliance with organizational and governmental regulations.
  • Quality reports automatically attached to every Production Order (PO).
  • Easily identify root-cause of quality issues.
  • Proactively identify degrading quality of output from machines.
  • Shift from problem detection to problem prevention.
  • Reduction in cost of quality operations.
 
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