Maintenance Operations

Centralized Maintenance Management System (CMMS)

CMMS helps maintenance teams carry out jobs more efficiently and helps organizations keep track of the regular maintenance of their equipment and assets. CMMS can easily keep a centralized record of all assets and equipment that maintenance teams are responsible for, as well as schedule and track maintenance activities and keep a detailed record of the work they’ve performed.

MAINTENANCE PROCEDURES

  • Create / modify maintenance procedures to be followed for each machine or asset in case of preventive maintenance or breakdown maintenance.
  • Create a troubleshooting guide for operators to diagnose and identify mechanical, electrical or electronic issues.

WORK ORDER TRACKING

  • Equip operators with the ability to issue “work requests” when they feel that something is wrong with the machine.
  • Upon receiving a work request, a maintenance work order is automatically created and sent to the maintenance technician of that machine.
  • Step-by-step instructions can be given on his PDA / tablet.
  • The technician can make a request for spare parts and after appropriate approvals, the parts are issues to him.
  • The time taken is tracked and used in the measurement of the technician’s KPI (through the Workforce Management module).
  • Once the machine is fixed, the work order is automatically closed along with details of the spare parts used.

ANALYTICS

  • Machine Breakdown Monitoring and Analysis.
  • MTTF, MTTR and MTBF Analysis.

PREVENTIVE MAINTENANCE

  • Schedule preventive maintenance tasks well in advance.
  • Trigger preventive maintenance on periodic basis.
  • Proactively plan shutdown days to improve production planning.
  • Automatic spare issue requests for preventive maintenance.

CONDITION-BASED MONITORING

  • Track key parameters of each machine / asset.
  • When they fall below the tolerance level, automatically trigger a preventive maintenance work order.
  • Provides visibility on asset health.

RECORD ASSET HISTORY

  • Track the maintenance history of assets.
  • Enables technicians to see how a problem was solved the last time.
  • Automatically add current issues and solutions to the asset history.
  • Builds a comprehensive troubleshooting guide.
 
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