Base Control Tech FZE

OEE Monitoring

OEE is a cornerstone for an MES in a factory – it exposes the losses in a manufacturing process and helps in identification of the bottleneck and critical machines, which helps stakeholders take informed decisions. The OEE Module continuously tracks the production performance parameters and calculates the OEE and the KPIs of your machine, cell, line and factory.

Some of the KPIs measured are :

OEE / OPE
Availability %
Performance %
Quality %
Machine / Line Downtime Analysis
Product Rejection Analysis

Paperless Manufacturing

Electronic Work Instructions

Work Instructions are Delivered Digitally to Operators via Screens or Handheld Devices Machine Data is auto Collected Reducing Human Error and Improving Process Continuity.

Automated Workflows

Ensure Real Time Communication of Engineering Changes and Process Updates Notifications and Validations Streamline Execution and Prevent Mistakes.

Real-Time Visibility

Live Updates on Material Consumption Process Parameters and Work Order Progress — all Integrated With Your ERP for Complete Transparency.

Greater Productivity

By Eliminating Manual Paperwork and Reporting Tasks Workers can Focus on Value Adding Activities Increasing Overall Efficiency.

Production Tracking (WIP)

By implementing paperless manufacturing, the visibility of the Work Orders under process can be improved and tracked in real-time by the relevant stakeholders throughout the company.

Benefits :

Identification of bottlenecks for a particular order in the manufacturing process.
Immediate alerts on problems occurring in production.
Identify potential scrap or rejection and drive faster decision to improve production efficiency.
Better estimation of delivery time to customers.
Optimization of supply chain planning and inventory control.
Proactively modify production plans by quickly focusing on current manufacturing conditions.
Production milestone visibility for stakeholders at each stage of production.

Centralized Recipe Management System

Every Manufacturing Process Involves Raw Materials Machines or Tools and Human Input or Programming in Regulated Industries these Elements must Follow Precise Steps defined in a "Recipe" — including Machine Parameters Material Quantities and Process Sequences a Recipe Management System Ensures these Steps are Executed Accurately Especially when Switching Between Products or Requiring Strict Cleaning Protocols between Batches.

Features

Creation of recipes and versioning.
Visibility of equipment availability and planning batches.
Downloading recipes to machines and displaying instructions to operators in case of manual operations.
Real-time recipe change intimation system.
Automatic posting of material consumption to the ERP.

Benefits

Reduces rework, scrap and rejections.
Ensures repeatable quality of product output.
Ensures that the operating procedures are followed and fulfilled.
Reduces the cost of compliance.
Produces an untampered and immutable audit trail.
Visibility of the quantity of raw materials used vs quantity of raw materials planned.

Production Operations